I built this model that was needed for testing and ergonomic analysis. The designer, Iduol Beny had various styles of this plate system, one perfectly spherical, and one as seen above, perfectly cubic. The end model was produced by Dupont to show another use of Corian, and that it could be cast into any configuration. This was a moderately complex piece to model with drafted interlocking plates that were specifically keyed without hard egdes. I built this model using Rhino, and the surfaces were exported as .STP's.
A simplified view of the interior keying surfaces and how they interlock.
Here is a cutaway view of the plate joints and how they all fit together. This is something I do to all prototype models to show the detailing and fitment to the client. Before we commit to building, we want to make sure the tolerances are correct.